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Automatic Tube Sterilizer

1. System overview The automatic tube ultra-high temperature instant sterilization system (UHT) is fully automatic control. The system fully considers the influence of external factors on the sterilization temperature, and the high-precision product / water temperature difference control ensures the equipment operation and process indicators, materials. Quality is foolproof; at the same time, according to the filling process requirements of low acid products, the system is equipped with a closed superheated water pre-sterilization system, which is fully reliable and effective in using heat sources to reduce energy consumption to **; at the same time, intelligent PLC Control without complicated manual operation and monitoring; CIP system design before and after production meets the cleaning and sterilization requirements of production equipment. The automatic tube type ultra-high temperature instant sterilization system sterilizes the products in a completely closed system for instantaneous rapid heating and cooling, which has little effect on product flavor and nutritional components, and prevents secondary pollution of the product. The product is pumped from a closed balance tank for ultra-high temperature sterilization, cooled to the filling temperature, and can be directly connected to any filling machine for filling work. Material sterilization and heating uses superheated water as the medium, and the adjustment of the filling outlet temperature uses cooling water as the medium, which has high temperature control accuracy. All programs can be set in advance according to the actual process requirements. As long as instructions are manually given on the touch screen, the automatic tube ultra-high temperature instant sterilization system can perform the corresponding operations in sequence according to the preset program. The key components of the automatic tube type ultra-high temperature instant sterilization system are all selected by the world's top manufacturers. 2. Main features (1) The main parts of the temperature detection system are Danish TEMPRESS sanitary products; (2) The flowmeters are Danfoss sanitary products; (3) The main parts of steam pipes and valves are selected by SPIRAX SARCO; 4) Control components and touch screens are from SIEMENS; (5) PLCs are from SIEMENS; (6) Pneumatics are from SMC; (7) The entire UHT sterilization system adopts human-machine interface and PLC centralized control with touch screen. Touch screens have display, prompt and confirmation dialog boxes when the respective control units are running, completing, and converting. They are easy to operate, and the operator can control and monitor the working conditions of the entire system online. The touch screen has continuous curve display for each control temperature point detection of the system, and can be sent to a paper recorder (optional component) for output, to perform online control and long-term tracking of product quality control; (8) UHT sterilization system is sterile Configuration to prevent the secondary fluctuations of the product caused by unexpected fluctuations in external conditions, and thus to ensure the stable operation of the complete filling production line. 3. Parameter control and adjustment of automatic tube type ultra-high-temperature instant sterilization system (1) Control and adjustment of sterilization temperature: This set of equipment is suitable for sterilization of materials with sterilization temperature ≤137 ° C. The sterilization temperature can be set as required. The equipment can be controlled by the PLC in a fully automatic manner according to the set temperature, and the corresponding components are automatically adjusted to stabilize the sterilization temperature at the set value and maintain control accuracy. Through intelligent monitoring, materials that do not reach the temperature required for sterilization are automatically recirculated to avoid contamination of unqualified materials to the sterile section of the equipment, and provide corresponding signal alarms. (2) Adjustment and control of discharge temperature: The discharge temperature should be in the range of 65 ~ 92 ℃. The outlet temperature can be set as required. The equipment can be controlled by PLC in a fully automatic manner according to the set temperature, and the corresponding components are automatically adjusted to stabilize the outlet temperature at the set value and maintain high control accuracy. (3) UHT flow rate adjustment and control: the flow meter indicated value is used as a reference, and the UHT outlet flow rate adjustment valve is manually adjusted to meet the requirements

Bottle sterilization machine

The inverted bottle sterilization machine is mainly used for sterilizing the non-sterilized or high-temperature parts of the bottle mouth and the inner wall of the bottle cap after hot filling of juice and tea beverages packed in PET polyester bottles. The machine is mainly composed of a conveyor chain system, a bottle body reversing chain system, a frame, and a bottle turning guide. The machine realizes automatic turning sterilization and self-reset, and during the sterilization process, it only needs to pass the high temperature of the bottle contents. The bottle mouth and the inner wall of the bottle cap are sterilized without adding any heat source to achieve the purpose of energy saving. The body is made of SUS304 material, beautiful and easy to use. The output is 5000-20000 bottles per hour, and the sterilization time is 15-40 seconds for customers to choose.

Plate sterilizer

Plate sterilizer is a sterilization equipment designed for dairy beverages or similar liquid materials. It is an ideal device for sterilizing and cooling materials to extend the shelf life. According to the user's different process requirements for heating, sterilization, heat preservation and cooling of different materials, different process combinations can be designed to meet the process requirements. It has various safety protection measures, high temperature alarms, and low temperature reflow functions. At the same time, according to user requirements, the corresponding high-precision automatic control system can be configured. First, the use of plate type pasteurization machine Plate type pasteurization equipment is designed for pasteurized milk, yogurt, fancy milk, fresh milk, fruit juice, beer, beverage, fruit wine, ice cream, milk beverage, concentrated juice, wine and other heat-sensitive liquids. Process requirements such as continuous heating, sterilization, insulation and cooling. 1. Food industry: tea beverages, ice cream, fruit jams, dairy products, plant protein factories and other food and beverages. 2. Pharmaceutical industry: various types of syrups, nutrient solutions, proprietary Chinese medicines, cream preparations, biological products, cod liver oil, pollen, royal jelly, vaccines, various oral solutions, injections, intravenous drips, etc. 3. Beverage industry: alcoholic beverages, fruit juice drinks, mixed dairy products, sugar, ice cream, fruit juice, peanut milk, protein milk, soy milk, dairy products, beverages, etc. 2. Working principle of plate type pasteurizer Can be connected to separator, degasser, flash steam and other equipment. The output of this equipment is mainly adjusted by the flow controller in the feeding system. When the full flow homogenization method is used, the homogenizer is used to control the flow. Because the product is heated and cooled in the heat recovery part of the plate heat exchanger, the heat recovery rate is high. Classification of plate type pasteurization machine Full automatic configuration: Adopt advanced computer program to control PLC technology, according to the set process requirements, control the entire process of production and operation, with CIP cleaning program for automatic cleaning. Semi-automatic configuration: The entire process of operation is controlled semi-automatically. The operator can control each pump, valve and backflow function from the control panel. The temperature control PID maintains the sterilization temperature. The sterilization temperature is continuously recorded on the recorder. 1. Classification according to process requirements: pasteurizer, sub-high temperature sterilizer, ultra-high temperature sterilizer. 2. Divided by product category: column tube sterilizer, plate sterilizer, coil tube sterilizer, multi-tube sterilizer 3. According to the degree of automation: automatic, semi-automatic, manual.

Tube sterilizer

1. System overview The automatic tube ultra-high temperature instant sterilization system (UHT) is fully automatic control. The system fully considers the influence of external factors on the sterilization temperature, and the high-precision product / water temperature difference control ensures the equipment operation and process indicators, materials. Quality is foolproof; at the same time, according to the filling process requirements of low acid products, the system is equipped with a closed superheated water pre-sterilization system. Control without complicated manual operation and monitoring; CIP system design before and after production meets the cleaning and sterilization requirements of production equipment. The automatic tube type ultra-high temperature instant sterilization system sterilizes the products in a completely closed system for instantaneous rapid heating and cooling, which has little effect on product flavor and nutritional components, and prevents secondary pollution of the product. The product is pumped from a closed balance tank for ultra-high temperature sterilization, cooled to the filling temperature, and can be directly connected to any filling machine for filling work. Material sterilization and heating uses superheated water as the medium, and the adjustment of the filling outlet temperature uses cooling water as the medium, which has high temperature control accuracy. All programs can be set in advance according to the actual process requirements. As long as instructions are manually given on the touch screen, the automatic tube ultra-high temperature instant sterilization system can perform the corresponding operations in sequence according to the preset program. The key components of the automatic tube type ultra-high temperature instant sterilization system are all selected by the world's top manufacturers. 2. Main features (1) The main parts of the temperature detection system are Danish TEMPRESS sanitary products; (2) The flowmeters are Danfoss sanitary products; (3) The main parts of steam pipes and valves are selected by SPIRAX SARCO; 4) Control components and touch screens are from SIEMENS; (5) PLCs are from SIEMENS; (6) Pneumatics are from SMC; (7) The entire UHT sterilization system adopts human-machine interface and PLC centralized control with touch screen. Touch screens have display, prompt and confirmation dialog boxes when the respective control units are running, completing, and converting. They are easy to operate, and the operator can control and monitor the working conditions of the entire system online. The touch screen has continuous curve display for each control temperature point detection of the system, and can be sent to a paper recorder (optional component) for output, to perform online control and long-term tracking of product quality control; (8) UHT sterilization system is sterile Configuration to prevent the secondary fluctuations of the product caused by unexpected fluctuations in external conditions, and thus to ensure the stable operation of the complete filling production line. 3. Parameter control and adjustment of automatic tube type ultra-high-temperature instant sterilization system (1) Control and adjustment of sterilization temperature: This set of equipment is suitable for sterilization of materials with sterilization temperature ≤137 ° C. The sterilization temperature can be set as required. The equipment can be controlled by the PLC in a fully automatic manner according to the set temperature, and the corresponding components are automatically adjusted to stabilize the sterilization temperature at the set value and maintain control accuracy. Through intelligent monitoring, materials that do not reach the temperature required for sterilization are automatically recirculated to avoid contamination of unqualified materials to the sterile section of the equipment, and provide corresponding signal alarms. (2) Adjustment and control of discharge temperature: The discharge temperature should be in the range of 65 ~ 92 ℃. The outlet temperature can be set as required. The equipment can be controlled by PLC in a fully automatic manner according to the set temperature, and the corresponding components are automatically adjusted to stabilize the outlet temperature at the set value and maintain high control accuracy. (3) UHT flow adjustment and control: UHT outlet flow adjustment valve is manually adjusted to meet the requirements based on the indicated value of the flow meter.

1000L plate sterilizer

Plate sterilizer is a sterilization equipment designed for dairy beverages or similar liquid materials. It is an ideal device for sterilizing and cooling materials to extend the shelf life. According to the user's different process requirements for heating, sterilization, heat preservation and cooling of different materials, different process combinations can be designed to meet the process requirements. It has various safety protection measures, high temperature alarms, and low temperature reflow functions. At the same time, according to user requirements, the corresponding high-precision automatic control system can be configured. First, the use of plate pasteurization machinePlate pasteurization equipment Process requirements such as continuous heating, sterilization, insulation and cooling. 1. Food industry: tea beverages, ice cream, fruit jams, dairy products, plant protein factories and other food and beverages. 2. Pharmaceutical industry: various types of syrups, nutrient solutions, proprietary Chinese medicines, cream preparations, biological products, cod liver oil, pollen, royal jelly, vaccines, various oral solutions, injections, intravenous drips, etc. 3. Beverage industry: alcoholic beverages, fruit juice drinks, mixed dairy products, sugar, ice cream, fruit juice, peanut milk, protein milk, soy milk, dairy products, beverages, etc. 2. Working principle of plate type pasteurizer Can be connected to separator, degasser, flash steam and other equipment. The output of this equipment is mainly adjusted by the flow controller in the feeding system. When the full flow homogenization method is used, the homogenizer is used to control the flow. Because the product is heated and cooled in the heat recovery part of the plate heat exchanger, the heat recovery rate is high. Classification of plate type pasteurization machine Full automatic configuration: Adopt advanced computer program to control PLC technology, according to the set process requirements, control the entire process of production and operation, with CIP cleaning program for automatic cleaning Semi-automatic configuration: The entire process of operation is controlled semi-automatically. The operator can control each pump, valve and backflow function from the control panel. The temperature control PID maintains the sterilization temperature. The sterilization temperature is continuously recorded on the recorder. 1. Classification according to process requirements: pasteurizer, sub-high temperature sterilizer, ultra-high temperature sterilizer. 2. Divided by product category: column tube sterilizer, plate sterilizer, coil tube sterilizer, multi-tube sterilizer 3. According to the degree of automation: automatic, semi-automatic, manual.

300L plate sterilizer

Plate sterilizer is a sterilization equipment designed for dairy beverages or similar liquid materials. It is an ideal device for sterilizing and cooling materials to extend the shelf life. According to the user's different process requirements for heating, sterilization, heat preservation and cooling of different materials, different process combinations can be designed to meet the process requirements. It has various safety protection measures, high temperature alarms, and low temperature reflow functions. At the same time, according to user requirements, the corresponding high-precision automatic control system can be configured. First, the use of plate type pasteurization machine Plate type pasteurization equipment is designed for pasteurized milk, yogurt, fancy milk, fresh milk, fruit juice, beer, beverage, fruit wine, ice cream, milk beverage, concentrated juice, wine and other heat-sensitive liquids. Process requirements such as continuous heating, sterilization, insulation and cooling. 1. Food industry: tea beverages, ice cream, fruit jams, dairy products, plant protein factories and other food and beverages. 2. Pharmaceutical industry: various types of syrups, nutrient solutions, proprietary Chinese medicines, cream preparations, biological products, cod liver oil, pollen, royal jelly, vaccines, various oral solutions, injections, intravenous drips, etc. 3. Beverage industry: alcoholic beverages, fruit juice drinks, mixed dairy products, sugar, ice cream, fruit juice, peanut milk, protein milk, soy milk, dairy products, beverages, etc. 2. Working principle of plate type pasteurizer Can be connected to separator, degasser, flash steam and other equipment. The output of this equipment is mainly adjusted by the flow controller in the feeding system. When the full flow homogenization method is used, the homogenizer is used to control the flow. Because the product is heated and cooled in the heat recovery part of the plate heat exchanger, the heat recovery rate is high. Classification of plate type pasteurization machine Full automatic configuration: Adopt advanced computer program to control PLC technology, according to the set process requirements, control the entire process of production and operation, with CIP cleaning program for automatic cleaning. Semi-automatic configuration: The entire process of operation is controlled semi-automatically. The operator can control each pump, valve and backflow function from the control panel. The temperature control PID maintains the sterilization temperature. The sterilization temperature is continuously recorded on the recorder. 1. Classification according to process requirements: pasteurizer, sub-high temperature sterilizer, ultra-high temperature sterilizer. 2. Divided by product category: column tube sterilizer, plate sterilizer, coil tube sterilizer, multi-tube sterilizer 3. According to the degree of automation: automatic, semi-automatic, manual.

Instant Sterilizer

Plate sterilizer is a sterilization equipment designed for dairy beverages or similar liquid materials. It is an ideal device for sterilizing and cooling materials to extend the shelf life. According to the user's different process requirements for heating, sterilization, heat preservation and cooling of different materials, different process combinations can be designed to meet the process requirements. It has various safety protection measures, high temperature alarms, and low temperature reflow functions. At the same time, according to user requirements, the corresponding high-precision automatic control system can be configured. First, the use of plate type pasteurization machine Plate type pasteurization equipment is designed for pasteurized milk, yogurt, fancy milk, fresh milk, fruit juice, beer, beverage, fruit wine, ice cream, milk beverage, concentrated juice, wine and other heat-sensitive liquids. Process requirements such as continuous heating, sterilization, insulation and cooling. 1. Food industry: tea beverages, ice cream, fruit jams, dairy products, plant protein factories and other food and beverages. 2. Pharmaceutical industry: various types of syrups, nutrient solutions, proprietary Chinese medicines, cream preparations, biological products, cod liver oil, pollen, royal jelly, vaccines, various oral solutions, injections, intravenous drips, etc. 3. Beverage industry: alcoholic beverages, fruit juice drinks, mixed dairy products, sugar, ice cream, fruit juice, peanut milk, protein milk, soy milk, dairy products, beverages, etc. 2. Working principle of plate type pasteurizer Can be connected to separator, degasser, flash steam and other equipment. The output of this equipment is mainly adjusted by the flow controller in the feeding system. When the full flow homogenization method is used, the homogenizer is used to control the flow. Because the product is heated and cooled in the heat recovery part of the plate heat exchanger, the heat recovery rate is high. Classification of plate type pasteurization machine Full automatic configuration: Adopt advanced computer program to control PLC technology, according to the set process requirements, control the entire process of production and operation, with CIP cleaning program for automatic cleaning. Semi-automatic configuration: The entire process of operation is controlled semi-automatically. The operator can control each pump, valve and backflow function from the control panel. The temperature control PID maintains the sterilization temperature. The sterilization temperature is continuously recorded on the recorder. 1. Classification according to process requirements: pasteurizer, sub-high temperature sterilizer, ultra-high temperature sterilizer. 2. Divided by product category: column tube sterilizer, plate sterilizer, coil tube sterilizer, multi-tube sterilizer 3. According to the degree of automation: automatic, semi-automatic, manual.

Autoclave

I. Overview of the sterilizer: 1. Structure: The sterilizer is composed of a pot body, a lid, an opening device, a locking wedge, a safety interlock device, a track, a sterilization basket, a steam nozzle and a number of nozzles. The lid is sealed with an inflatable silicone rubber temperature-resistant sealing ring, which has a reliable seal and a long service life. 2. Characteristics: It uses steam with a certain pressure as the heat source, which has the characteristics of large heating area, high thermal efficiency, uniform heating, short boiling time of liquid materials, and easy control of heating temperature. The inner pot body (inner pot) of this pot is made of acid-resistant and heat-resistant austenitic stainless steel. It is equipped with a pressure gauge and a safety valve. 3. Use: The sterilizer is mainly used in the food industry, medicine and other fields!

Soy sauce sterilizer

Plate sterilizer is a sterilization equipment designed for dairy beverages or similar liquid materials. It is an ideal device for sterilizing and cooling materials to extend the shelf life. According to the user's different process requirements for heating, sterilization, heat preservation and cooling of different materials, different process combinations can be designed to meet the process requirements. It has various safety protection measures, high temperature alarms, and low temperature reflow functions. At the same time, according to user requirements, the corresponding high-precision automatic control system can be configured. First, the use of plate type pasteurization machine Plate type pasteurization equipment is designed for pasteurized milk, yogurt, fancy milk, fresh milk, fruit juice, beer, beverage, fruit wine, ice cream, milk beverage, concentrated juice, wine and other heat-sensitive liquids. Process requirements such as continuous heating, sterilization, insulation and cooling. 1. Food industry: tea beverages, ice cream, fruit jams, dairy products, plant protein factories and other food and beverages. 2. Pharmaceutical industry: various types of syrups, nutrient solutions, proprietary Chinese medicines, cream preparations, biological products, cod liver oil, pollen, royal jelly, vaccines, various oral solutions, injections, intravenous drips, etc. 3. Beverage industry: alcoholic beverages, fruit juice drinks, mixed dairy products, sugar, ice cream, fruit juice, peanut milk, protein milk, soy milk, dairy products, beverages, etc. 2. Working principle of plate type pasteurizer Can be connected to separator, degasser, flash steam and other equipment. The output of this equipment is mainly adjusted by the flow controller in the feeding system. When the full flow homogenization method is used, the homogenizer is used to control the flow. Because the product is heated and cooled in the heat recovery part of the plate heat exchanger, the heat recovery rate is high. Classification of plate type pasteurization machine Full automatic configuration: Adopt advanced computer program to control PLC technology, according to the set process requirements, control the entire process of production and operation, with CIP cleaning program for automatic cleaning. Semi-automatic configuration: The entire process of operation is controlled semi-automatically. The operator can control each pump, valve and backflow function from the control panel. The temperature control PID maintains the sterilization temperature. The sterilization temperature is continuously recorded on the recorder. 1. Classification according to process requirements: pasteurizer, sub-high temperature sterilizer, ultra-high temperature sterilizer. 2. Divided by product category: column tube sterilizer, plate sterilizer, coil tube sterilizer, multi-tube sterilizer 3. According to the degree of automation: automatic, semi-automatic, manual.

Water bath sterilizer

Introduction of continuous spray sterilization machine Continuous spray sterilization machine is a pasteurization equipment specially designed for dairy products, fruit juices, beverages, beer, food, pharmaceuticals and other filled or packaged products. Ideal equipment for extending shelf life, especially secondary sterilization equipment necessary for automated production lines. According to the user's different process requirements for heating, sterilization, heat preservation and cooling of different products, different process designs can be performed to meet the process requirements, and corresponding high-precision automatic control systems can be configured according to user requirements. Classification of continuous spray sterilizer 1. Fully automatic spray sterilizer: It adopts advanced PLC full-automatic computer program control, and can perform full-process operation and production control according to the set process requirements. 2. Semi-automatic spray sterilization machine: The entire process of operation is controlled by semi-automatic control. The operator can control each pump, valve and backflow function from the control panel, PID (temperature control) is used to maintain the sterilization temperature, and the change in sterilization temperature is accurately recorded on the recorder. Features of continuous spray sterilization machine 1. The equipment rack is made of stainless steel, the overall structure is compact, and the appearance is hygienic and beautiful; 2. The high-quality plastic mesh belt chain plate can work under high temperature (≯98) for a long time, and 104 ℃ for a short time; 3 Solid solid wide-angle nozzle with uniform and stable flow distribution and constant temperature field; 4. Comprehensive utilization of multiple energy heat recovery technologies, energy saving and environmental protection; 5. Pt100 temperature sensor, high measurement accuracy, up to ± 0.5 ℃; Process combination, reasonable process, can handle a variety of materials; 7, sterilization temperature is controlled by PLC touch screen. 8. Frequency conversion control of the total processing time, which can be adjusted according to the production process; 9. Configure automatic feeding and discharging mechanism for products such as non-circular PP bottles, plastic bags, roof cartons, glass bottles, cans, etc. The production line connection transitions smoothly; 10. It can provide users with thermal distribution testing services, using an expert system to monitor the temperature change during the production process online. Continuous spray sterilizer use: Continuous spray sterilizer is mainly used for normal pressure sterilization of various bottles, canned beverages, canned fruits and vegetables, and can also be used for hot filling of tea beverages and fruit juice drinks packed in PET bottles. After cooling and warm bottles for sparkling drinks and beer. Product Introduction This machine is a new design based on the digestion and absorption of similar products of German technology. It is specially used in the secondary sterilization of dairy products, beverages and jellies. The sprocket also uses the same raw materials, which has the function of resisting acid and alkali and corrosion. The water tank is heated by steam or electricity. The amount of steam is automatically controlled by the steam solenoid valve. The hot water can be fully utilized. Stable and beautiful. Juice beverage beer pasteurization machine equipment warm bottle machine spray cooler performance characteristics: 1, suitable for various sizes of flexible packaging products 2, the track adopts imported mesh engineering plastics, high temperature resistance, no damage to the packaged materials; 3, temperature adjustment Adopt imported automatic temperature control system; 4.Design the intermediate transition of sterilization and cooling to ensure the taste of the product; 5.All bearings adopt imported anti-corrosion system to ensure the service life of the equipment; 6.Continuous production, stepless speed regulation, sterilization time can be Adjusting; 7.Adopting hoist conveying to reduce labor intensity and saving expenses; 8.Using hoist and sterilizing synchronous oil mechanism to realize automatic conveying.9.sterilizing temperature: arbitrarily set within the range of 80-100 ℃; water temperature 20- 40 ℃ Sterilization time: 8-40 minutes Cooling time: 6-30 minutes Effect: The sterilization effect meets the requirements of the Chinese Food Sanitation Law. The sterilization cooling works continuously, and the product taste does not change after sterilization.

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